Vacuum forming process is used to produce a variety of parts and components for toys and hobby products, including model cars, airplanes, children drones,and boats. The process allows for the creation of intricate shapes and designs at a relatively low cost.
The characteristics of vacuum forming toys:
1.Lightweight: Vacuum-formed toys are typically lightweight, making them easy for children to handle and play with.
2.Durable: Vacuum-formed toys are made from sturdy materials such as plastic, which makes them durable and able to withstand rough play.
3.Various types and colors. As custom vacuum formed,the toys can be with various types and colors.
4.Cost-effective: Vacuum forming is a cost-effective manufacturing process, making vacuum-formed toys affordable for consumers.
5.Safe: Vacuum-formed toys are typically designed with rounded edges and non-toxic materials, ensuring the safety of children during play
6.Easy to clean: Vacuum-formed toys are easy to clean and maintain, as they can be wiped down with a damp cloth or washed with mild soap and water.
7.Eco-friendly: Vacuum-formed toys can be done using recyclable materials which is environmentally friendly.
Vacuum Formed Toys,Vacuum Forming Service,Custom Vacuum Forming,Vacuum Forming Dongguan Yiyongli Industrial Co.,Ltd. , https://www.dgthermoforming.com
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The solution, emulsion, suspension liquid or slurry are sprayed into fine beads in the hot air, going down from the top of the drying chamber to the bottom, the water will be evaporated to and the product becomes powder or granular product.
Induce hot air from the top of drying tower, at the same time, pump the material liquid to the top of the tower by screw pump or peristaltic pump, the feeding solution becomes into fine beads or small droplets through the atomizer. When the droplets meet the high temperature hot air, the water will be evaporated immediately, and the material liquid is dried into dry product in a very short time, the product is discharged from the bottom of the drying tower, or from the cyclone (depend on the configuration). When the hot air contacts with the droplets, the temperature declines significantly, and the humidity increases greatly, and then will be exhausted by exhaust fan. The fine powder in the air will be collected through different separating devices
There're different fine powder separation and recovery devices, such as cyclone (the common type and various combination type), bag filter, cyclone + bag filter, cyclone + wet scrubber, and bag filter + wet scrubber etc. We should different fine powder separation and recovery devices as per the characteristics of product and requirements of customer.
Depend on the product features and requirements, we might install secondary drying and cooling system (such as ZLG vibration fluid bed or pneumatic transportation), formulation system or powder sieving system etc after the spray dryer, or dehumidifier.
II . Features of our equipment:
The designs of our spray dryer are advanced in China, as well as worldwide. If we compare the important parameters of our spray dryers and some famous brand in the world, such as final moisture content, color, flavor, particle size, solubility and bulk density etc, they are very close, or sometimes, ours are even a little better. A lot of customers have achieved their desired results with our equipment.Â
IIIÂ . Applications
Food Industry: whole milk powder, cocoa milk powder, milk substitute, egg white (yolk), etc. armpit prion, Oats, chicken juice, instant tea, seasoning meat, protein, soybean, peanut protein, protein hydrolyzate, etc. Corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, pumpkin powder, etc.
Pharmaceutical products: Chinese traditional medicine extract (herb extract), medicine colloid, yeast, vitamins, antibiotics, amylase, lipase, etc. Plastics resin: AB, ABS emulsion, urea-formaldehyde resin, phenolic resin, dense plastic (urea) formaldehyde resin, polyethylene, polyvinyl chloride, etc. Detergent: advanced washing powder, normal washing powder, soap powder, soda powder, emulsifiers, brighteners, phosphoric acid agents. Chemical Industry: Sodium fluoride (potassium), alkaline dyestuff and pigment, dye intermediates, Mn3O4, formic silica acid, catalyst, sulfuric acid agent, amino acids, silica, etc.. Ceramic: aluminum oxide, ceramic tile material, magnesium oxide, talc, etc. 
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Specification
LPG-300
LPG-400
LPG-500
LPG-600
LPG-700
LPG-800
Air Inlet temperature
140-550 ° C (depend on the product to be dried, and URS)
Air exhaust temperature
60-120 ° C (depend on the product to be dried, and URS)
Nominal water evaporationcapacity (Kg / h)
300
   400
 5000
 600
 700
 800
Heating method
High-pressure steam, or steam + electricity, or any kinds of fuel (diesel, natural gas, liquefiedpetroleum gas or coal, etc.), or solid fuel (any combustible material). Please specify.
Drying tower diameter (mm)
1100
 1800
 2150
 2560
 2860
 3200
Overall Dimensions (m)
2×1.4×2.2
5×3×4
 6×4×5
8×4×6
 8×5×7
10×5×8
Product yield
95-99.9%_depend on the properties of the product and configurations
High Speed Centrifugal Spray Dryer for Pharmaceutical
Model NO.: LPG
Customized: Customized
Condition: New
Warranty: 1 Year
Material: Stainless Steel SUS316, SUS304, Carbon Steel
Capacity: 5kg to 30000kg Per Hour
Heating Source: Electric, Steam, Gas, Coal Other Fuels
Trademark: JQSPRAY
Specification: ISO9001, ISO14001, CE, HACCP, UL
Origin: Changzhou
HS Code: 8419399090
The drying technology is most suitable for producing the powder, particle products from the materials, such as: solution, emulsion, soliquoid and pumpable paste states.
For this reason, when the particle size and distribution of the final products, their residual water contents, the stacking density and the particle shape must meet the precision standard, the spray drying is one of the most desired technologies.
LPG-100 High Speed Centrifugal Spray DryerÂ
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Brief Indtroduction:Â
I . Working principle and configuration options:
Customers that are interested, please contact us for further details. We can supply budget of the total investment, area occupied, utilies consumption based on each ton, and other relative information for customers to make decision.