PLC Control Multi-Cartridge Automatic Backwash Industrial Water Filter

Flow Rate: 5t/H-7500t/H
Filter Degree: 80-3500um
Operating Temperature: 90 °c
Drop Pressure Between Outlet and Drain: ≥1.5bar
Power Supply: Electric or Pneumatic
Material of Filter Housing: Carbon Steel or Stainless Steel
Material of Filter Elements: Stainless Steel 316
Material of Internal Parts: Stainless Steel 304
Application: Power Industry,Chemical Industry,Oil and Gas Indus
Trademark: PEIDE
Transport Package: Wooden Cases
Specification: cartridge filter housing with multi cartridge elem
Origin: China
Flow Rate: 5t/H-7500t/H
Filter Degree: 80-3500um
Operating Temperature: 90 °c
Drop Pressure Between Outlet and Drain: ≥1.5bar
Power Supply: Electric or Pneumatic
Material of Filter Housing: Carbon Steel or Stainless Steel
Material of Filter Elements: Stainless Steel 316
Material of Internal Parts: Stainless Steel 304
Application: Power Industry,Chemical Industry,Oil and Gas Indus
Trademark: PEIDE
Transport Package: Wooden Cases
Specification: cartridge filter housing with multi cartridge elem
Origin: China
PLC Control Multi-Cartridge Automatic Backwash Industrial Water Filter



General

Particle contamination in process water accelerates the rate of wear of system components. The particles suspended in the media also have detrimental effects on ends products. In order to protect the operational infrastructure and to guarantee shorter maintenance times, it is essential to have a filtration system to remove solid particles from operating fluids.
The automatic back-flushing filter has been highly useful. Numerous operators of power stations, district heating, sewage treatment plants, and manufacturing plants have relied on this dependable filter for many years.



Structure

PLC Control Multi-Cartridge Automatic Backwash Industrial Water Filter


Operate principle

The fluid to be filtered flows through the filter elements of the back-flushing filter, passing from the inside to the outside. Contamination particles then collect on the inside of the filter elements.
As the level of contamination increases, the differential pressure between the contaminated and clean sides of the filter increases.


Back-flushing

1.The gear motor rotates the flushing arm under the filter elements and ensures the contamination is discharged.
2.The contamination is flushed away through the open back-flushing valve.
3.The pressure drop between filtrate side and back-flushing line flushes a small amount of the filtrate back through the contaminated filter elements.
4.The contamination particles collected on the inside of the filter elements are loosened and flushed into the backflushing line via the flushing arm.
5.After the "back-flushing time per element" has expired, the back-flushing valve is closed. In this way, all the filter elements are back-flushed, one after the other.
A back-flushing cycle is terminated once all filter elements have been cleaned.


Backwash Cartridge Filters Structure is triggered:

- When the differential pressure trigger point is exceeded,
- By means of an adjustable timer
- By pressing the TEST button.


Advantages Optimum structure and back-flushing design

The special conical shape and configuration of the filter elements allow consistent flow, resulting in a low pressure drop and complete cleaning of the elements.
Very low-maintenance. Its robust design, specially developed for retrofitting, makes installation in both existing and new systems fast and cost-effective.

Pulse-aided back-flushing

On the control types EPT and PT, the flushing arm remains under the filter element for only a few seconds.
 
Variable filter isometry

The inlet and outlet flanges as well as the back-flushing line can be configured in different positions. This means that the filter can be integrated easily into any system layout.
 
Electromechanical design

Simple install. PLC controller and drop pressure test pipes connected already, connect with air source can into use.
 
Parameter settable 

Users can set drop pressure and time on actual usage. 


Performance

High processing performance

Flow rate up to 10,000 m3/h

High throughput with compact dimensions

Flow-optimized filter

Maximum utilization of the filter area
Full filtration performance after back-flushing

Isokinetic filtration and back-flushing
No interruption to operation Continuous flow of filtrate even during back-flushing
Consistently high quality Certified to ISO 9001

Unbeatable Δp curve
Optimum element geometry provides
consistent flow without reverse flow
through the filter element

 Conical filter elements
Global Presence Worldwide Service

Long service life

Components tried and tested in thousands of applications
Customized adaptation to the particular application Numerous equipment options
Individually adjustable control parameters
Additional dynamic element cleaning
with low loss of flushing fluid		 Pulse-aided back-flushing



Costs

Excellent price-performance ratio

Extensive standard equipment for real-world applications

Highly reliable
User intervention not required
Low operating costs

Fully automatic operation

Reduced costs due to simple and space-saving installation

Variable housing isometry

Simple installation and commissioning
Safety guaranteed by Pedie function test

Ready-to-operate unit


Maintenance  
 

Low maintenance costs

Easy to service

Guaranteed high quality filtrate

Low maintenance

Static seal between contaminated and clean side


Applications


Power industry
• Conditioning of industrial waterused to cool generators
• Filtration of sealing water to increase the service lifeof the turbine shaft floating ring seals in hydroelectric power stations
 
Steel industry
• Filtration of process water to protect nozzlesand pumps in high pressure descaling
• Water conditioning for coolingblast furnaces and rolling mills
• Emulsion filtration in hot and cold rolling mills
• Filtration of rolling emulsions
 
Paper industry
• Protection of all types of nozzles
• on paper machines
• Treatment of fresh water (e.g. river water)to be used for cooling
 
Automotive industry
• Filtration of coolant lubricants
• Filtration of washing fluids
• Protection of machine tools
 
Marine
• Pre-filtration forballast water conditioning systems
 
Chemical industry
• Cooling water filtration
• Waste water filtration
• Filtration of chemicals
 
Oil and gas industry
• Filtration of injection water
• Filtration of cooling water
• Filtration of service water
• Filtration of flushing water (pipeline flushing)
• Filtration solution for the subsea sector
 
Water / waste water conditioning
• Protective filter before membrane systems
• Conditioning of service water in sewage treatment plants
 
Mining
• Filtration of water for shield spraying
• Filtration of water for coal-cutting machinery
• Treatment of cooling water for mine ventilation


Technical specifications
 
Maximum operating pressure 6, 10 or 16 bar (size-dependent)

Flow rate

5T/H-7500T/H

Filter degree

80-3500um

Operating temperature

90 °C
Media Low viscosity liquid, like:water, suspended liquid ≤60MM2/S
Drop pressure between outlet and drain ≥1.5bar
Power supply Electric or pneumatic

Material of filter housing

Carbon steel (Corrosion protection for carbon steel filter housing) or stainless steel
Material of filter elements Stainless steel 316
Material of internal parts Stainless steel 304


Power supply
Electric or pneumatic:EPT
Electric: EU
 

Power supply

EPT

EU
Motor EU EU

Drain valve

PT

EU
DP gauge EU EU

Position switch

EU

EU

Control box

EU

EU


How to select model

PLC Control Multi-Cartridge Automatic Backwash Industrial Water Filter

 
NO.  Item.

 Model
 

DDFLQ

100

  

DDFLQ

125

  

DDFLQ

200

  

DDFLQ

250

  

DDFLQ

300

  

DDFLQ

350

  

DDFLQ

400

  

DDFLQ

500

  

DDFLQ

600

  

DDFLQ

700

  

DDFLQ

800

  

DDFLQ

900
 1 Inlet/outlet (DN)  100 125  200  250 300  350  400  500  600  700  800  900 

 2

 Flow rate(T/H)  100 100  200 400  500  800  1000  1500 2000 3000  4000  5000 
 3 Liquid speed(M/S)  3.54  2.26  1.77 1.7  1.96  2.31 2.21 2.12  1.96  2.17  2.21  2.18 

 4

 Motor power(KW)  0.55  0.55 0.55  0.55  0.55  0.75  0.75  0.75  1.1  1.1  1.1  1.1 
 5 Drain drive power(KW)  0.09  0.09 0.09  0.09  0.09  0.09 0.09  0.09  0.037  0.037  0.037  0.037 
 6 Loss(Mpa)  0.02-0.04
 7 Filter degree(um)  80-3500
 8 DP(Mpa)  0.01-0.15

 9

 Back flushing time (S)  0-180
 10 Motor rotating speed (R/MIN)  0.75
 11 Operate  auto or manual



Filter degree
 
 um  100  120  150  200  400  800 1500  3000
 Mesh number  150  120  100  80  40  20

10

  5



Loss grid

PLC Control Multi-Cartridge Automatic Backwash Industrial Water Filter




Installation


Vertical install, foundation bolts fixed. Filters can't be seen as pipeline strength support. Pipeline diameter not less than standard drain butterfly valve.
Supply compressed air: make sure air clean, 2bar≤pressure≤8bar, air connection:G1,4" ISO228

PLC Control Multi-Cartridge Automatic Backwash Industrial Water Filter
 

Suggest pre-treating equipment before automatic back-flushing filter, aim to avoid impact from particles to filter.

Automatic back-flushing filter Pre-treating
 <500um 3mm
 >500um 10mm


PLC Control Multi-Cartridge Automatic Backwash Industrial Water Filter


Spare parts

PLC Control Multi-Cartridge Automatic Backwash Industrial Water Filter








 
PLC Control Multi-Cartridge Automatic Backwash Industrial Water Filter



General

Particle contamination in process water accelerates the rate of wear of system components. The particles suspended in the media also have detrimental effects on ends products. In order to protect the operational infrastructure and to guarantee shorter maintenance times, it is essential to have a filtration system to remove solid particles from operating fluids.
The automatic back-flushing filter has been highly useful. Numerous operators of power stations, district heating, sewage treatment plants, and manufacturing plants have relied on this dependable filter for many years.



Structure

PLC Control Multi-Cartridge Automatic Backwash Industrial Water Filter


Operate principle

The fluid to be filtered flows through the filter elements of the back-flushing filter, passing from the inside to the outside. Contamination particles then collect on the inside of the filter elements.
As the level of contamination increases, the differential pressure between the contaminated and clean sides of the filter increases.


Back-flushing

1.The gear motor rotates the flushing arm under the filter elements and ensures the contamination is discharged.
2.The contamination is flushed away through the open back-flushing valve.
3.The pressure drop between filtrate side and back-flushing line flushes a small amount of the filtrate back through the contaminated filter elements.
4.The contamination particles collected on the inside of the filter elements are loosened and flushed into the backflushing line via the flushing arm.
5.After the "back-flushing time per element" has expired, the back-flushing valve is closed. In this way, all the filter elements are back-flushed, one after the other.
A back-flushing cycle is terminated once all filter elements have been cleaned.


Backwash Cartridge Filters Structure is triggered:

- When the differential pressure trigger point is exceeded,
- By means of an adjustable timer
- By pressing the TEST button.


Advantages Optimum structure and back-flushing design

The special conical shape and configuration of the filter elements allow consistent flow, resulting in a low pressure drop and complete cleaning of the elements.
Very low-maintenance. Its robust design, specially developed for retrofitting, makes installation in both existing and new systems fast and cost-effective.

Pulse-aided back-flushing

On the control types EPT and PT, the flushing arm remains under the filter element for only a few seconds.
 
Variable filter isometry

The inlet and outlet flanges as well as the back-flushing line can be configured in different positions. This means that the filter can be integrated easily into any system layout.
 
Electromechanical design

Simple install. PLC controller and drop pressure test pipes connected already, connect with air source can into use.
 
Parameter settable 

Users can set drop pressure and time on actual usage. 


Performance

High processing performance

Flow rate up to 10,000 m3/h

High throughput with compact dimensions

Flow-optimized filter

Maximum utilization of the filter area
Full filtration performance after back-flushing

Isokinetic filtration and back-flushing
No interruption to operation Continuous flow of filtrate even during back-flushing
Consistently high quality Certified to ISO 9001

Unbeatable Δp curve
Optimum element geometry provides
consistent flow without reverse flow
through the filter element

 Conical filter elements
Global Presence Worldwide Service

Long service life

Components tried and tested in thousands of applications
Customized adaptation to the particular application Numerous equipment options
Individually adjustable control parameters
Additional dynamic element cleaning
with low loss of flushing fluid		 Pulse-aided back-flushing



Costs

Excellent price-performance ratio

Extensive standard equipment for real-world applications

Highly reliable
User intervention not required
Low operating costs

Fully automatic operation

Reduced costs due to simple and space-saving installation

Variable housing isometry

Simple installation and commissioning
Safety guaranteed by Pedie function test

Ready-to-operate unit


Maintenance  
 

Low maintenance costs

Easy to service

Guaranteed high quality filtrate

Low maintenance

Static seal between contaminated and clean side


Applications


Power industry
• Conditioning of industrial waterused to cool generators
• Filtration of sealing water to increase the service lifeof the turbine shaft floating ring seals in hydroelectric power stations
 
Steel industry
• Filtration of process water to protect nozzlesand pumps in high pressure descaling
• Water conditioning for coolingblast furnaces and rolling mills
• Emulsion filtration in hot and cold rolling mills
• Filtration of rolling emulsions
 
Paper industry
• Protection of all types of nozzles
• on paper machines
• Treatment of fresh water (e.g. river water)to be used for cooling
 
Automotive industry
• Filtration of coolant lubricants
• Filtration of washing fluids
• Protection of machine tools
 
Marine
• Pre-filtration forballast water conditioning systems
 
Chemical industry
• Cooling water filtration
• Waste water filtration
• Filtration of chemicals
 
Oil and gas industry
• Filtration of injection water
• Filtration of cooling water
• Filtration of service water
• Filtration of flushing water (pipeline flushing)
• Filtration solution for the subsea sector
 
Water / waste water conditioning
• Protective filter before membrane systems
• Conditioning of service water in sewage treatment plants
 
Mining
• Filtration of water for shield spraying
• Filtration of water for coal-cutting machinery
• Treatment of cooling water for mine ventilation


Technical specifications
 
Maximum operating pressure 6, 10 or 16 bar (size-dependent)

Flow rate

5T/H-7500T/H

Filter degree

80-3500um

Operating temperature

90 °C
Media Low viscosity liquid, like:water, suspended liquid ≤60MM2/S
Drop pressure between outlet and drain ≥1.5bar
Power supply Electric or pneumatic

Material of filter housing

Carbon steel (Corrosion protection for carbon steel filter housing) or stainless steel
Material of filter elements Stainless steel 316
Material of internal parts Stainless steel 304


Power supply
Electric or pneumatic:EPT
Electric: EU
 

Power supply

EPT

EU
Motor EU EU

Drain valve

PT

EU
DP gauge EU EU

Position switch

EU

EU

Control box

EU

EU


How to select model

PLC Control Multi-Cartridge Automatic Backwash Industrial Water Filter

 
NO.  Item.

 Model
 

DDFLQ

100

  

DDFLQ

125

  

DDFLQ

200

  

DDFLQ

250

  

DDFLQ

300

  

DDFLQ

350

  

DDFLQ

400

  

DDFLQ

500

  

DDFLQ

600

  

DDFLQ

700

  

DDFLQ

800

  

DDFLQ

900
 1 Inlet/outlet (DN)  100 125  200  250 300  350  400  500  600  700  800  900 

 2

 Flow rate(T/H)  100 100  200 400  500  800  1000  1500 2000 3000  4000  5000 
 3 Liquid speed(M/S)  3.54  2.26  1.77 1.7  1.96  2.31 2.21 2.12  1.96  2.17  2.21  2.18 

 4

 Motor power(KW)  0.55  0.55 0.55  0.55  0.55  0.75  0.75  0.75  1.1  1.1  1.1  1.1 
 5 Drain drive power(KW)  0.09  0.09 0.09  0.09  0.09  0.09 0.09  0.09  0.037  0.037  0.037  0.037 
 6 Loss(Mpa)  0.02-0.04
 7 Filter degree(um)  80-3500
 8 DP(Mpa)  0.01-0.15

 9

 Back flushing time (S)  0-180
 10 Motor rotating speed (R/MIN)  0.75
 11 Operate  auto or manual



Filter degree
 
 um  100  120  150  200  400  800 1500  3000
 Mesh number  150  120  100  80  40  20

10

  5



Loss grid

PLC Control Multi-Cartridge Automatic Backwash Industrial Water Filter




Installation


Vertical install, foundation bolts fixed. Filters can't be seen as pipeline strength support. Pipeline diameter not less than standard drain butterfly valve.
Supply compressed air: make sure air clean, 2bar≤pressure≤8bar, air connection:G1,4" ISO228

PLC Control Multi-Cartridge Automatic Backwash Industrial Water Filter
 

Suggest pre-treating equipment before automatic back-flushing filter, aim to avoid impact from particles to filter.

Automatic back-flushing filter Pre-treating
 <500um 3mm
 >500um 10mm


PLC Control Multi-Cartridge Automatic Backwash Industrial Water Filter


Spare parts

PLC Control Multi-Cartridge Automatic Backwash Industrial Water Filter








 

Kelly Bushing

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